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Production controlling:Analysis, planning and reporting

Bissantz is software for business intelligence in all functions.

Mit Produktionscontrolling-Software von Bissantz Termintreue, Qualität und Produktivität sicherstellen
Production controlling

Are capacities being utilized to capacity? Production controlling with Bissantz provides signals on the course of the manufacturing processes, the schedule situation, the throughput time, the quality and productivity. Our evaluations show the causes of any disruptions and provide information on measures for plant maintenance. The focus is on the ratio between available and utilized capacity, in bottleneck situations the waiting time of orders or the average length of queues. Our deviation and cause analyses provide early warning signals at all levels and across all departments. Often, the output in terms of quantity or value per period already signals to management whether interventions and corrections are necessary. Sometimes, unfavorably selected parameters of the PPS system are responsible for disruptions, for example, incorrect settings of the float before production and safety times of individual orders, or scheduling with unsuitable forecasting algorithms.

Market leaders rely onBissantz

In production controlling and for all other functions.

Business Intelligence for production controlling.

Analytics and dashboarding seamlessly connected.

We have cast the best practice for analysis, planning and reporting in the production area and other corporate functions into software. Evaluation, display and operation are based on universal principles of how humans perceive and process numbers and graphics.

Our reports for the production area and all other departments are understood more quickly. Our software is easier to use. Key figure overviews and root cause analysis are seamlessly linked. Our processes are award-winning and patented.

Abweichungsanalyse
Variance analysis

Automated calculation of relative, absolute and cumulative deviations of production key figures.

Ursachenanalyse
Cause analysis

Automated resolution of key figure values according to causing and compensating elements.

Trenderkennung
Trend detection

Automated calculation of historical and forecast values for all production metrics.

Visualisierung
Visualization

Automated selection of graphic type, graphic placement, scaling and coloring.

Frühwarnung
Early warning

Automatic threshold and event-driven exception alerts and reports (Exception Reporting).

Benutzerfreundlichkeit
Ease of use

Automated standardization and assignment of names, signs, color codes, number scaling, etc.

What tasks supports Bissantz?

Analysis, planning and reporting in production controlling.

All – and on principle: Because our logic for evaluation and presentation is universally valid. Our customers use our software for all typical tasks in production controlling. They decide on changes to the production program, choose between in-house production and external procurement, order procurement, material changes in bills of materials, maintenance scheduling and

-strategy, internal transfer prices, changes in the remuneration system or employee selection, and investment policy.

At our customers, the standardized evaluations and visualizations of our software are used in production controlling for many other topics. These include:

  • Activity allocation

  • Capacity expansion

  • Date check

  • Date tracking

  • Incentive systems

  • Manufacturing specifications

  • Order Procurement

  • Parts lists

  • Priority changes

  • Production flow planning

  • Production program

  • Punctuality bonuses

  • Replacement investments

  • Sales activities

  • Service capacity

  • Vulnerability analysis

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Which key figuressupports Bissantz?

Analysis, planning and reporting in production controlling.

All – as a matter of principle: The key figures of production controlling and all other functions are not the by-product of the operational upstream systems, but are created in a multi-stage process. They are agreed upon, then it’s time for implementation.

Data from various tables is merged, filtered and summarized. We have automated the necessary steps for this with our software. This allows you to generate exactly the key figures you need – for example:

  • Application value

  • Capacity utilization

  • Capital commitment

  • Committee

  • Complaints

  • Costs

  • Deadline overruns

  • Delivery reliability

  • Delivery times

  • Good parts

  • Lead time

  • Maintenance intervals

  • Material consumption

  • Offcuts, waste

  • Operational readiness

  • Output quantity

  • Production hours

  • Queue length

  • Warranty cases

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What perspectivesmasters Bissantz?

Analysis, planning and reporting in production controlling.

All – as a matter of principle: The key figures in production controlling are all the more valuable the more characteristics are available for their analysis. Our evaluation logic for production controlling and all other functions is therefore always multidimensional, because it is precisely these characteristics, often structured in hierarchies,

which provide indications of possible causes or act as control levers.

These features are typical for production controlling:

  • Capacities

  • Cost center

  • Employees

  • Machine types

  • Material type

  • Operating resources

  • Orders

  • Organizational units

  • Process type

  • Product groups

  • Products

  • Storage locations

  • Time periods

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What data sources knows Bissantz?

Analysis, planning and reporting in production controlling.

All – as a matter of principle: The key figures of production controlling and all other functions are usually fed from several databases. We query them via standard interfaces,

cleanse and combine them and prepare them as required for analysis, planning and reporting. The sources for production controlling include, for example:

  • Asset Accounting

  • Cost Center Accounting

  • Cost Object Controlling

  • Inventory Management

  • Invoicing

  • Issue of credit note

  • Maintenance planning

  • Order entry

  • Order verification

  • Payroll

  • Production data acquisition

  • Production planning

  • Production progress control

  • Sales forecast

  • Shipping logistics

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One software, many success stories.